Zinc plating is a soft, ductile, corrosion-resistant finish that offers sacrificial protection to steel parts. Unlike many other coatings, zinc protects the underlying metal by corroding first — making it ideal for extending the life of steel components.
Zinc finishes are often enhanced with chromate passivation, which adds further corrosion resistance and aesthetic appeal. There are two main types:
Zinc-Nickel is an advanced coating that enhances corrosion resistance far beyond standard zinc. Composed of 10–15% nickel, this alloy provides three to four times the protection of traditional zinc plating in salt spray tests.
Factor | Zinc | Zinc-Nickel |
|---|---|---|
Corrosion Resistance | Standard protection | Superior protection for aggressive environments |
Cost | More economical | Higher cost but longer-lasting performance |
Environmental Impact | Both are eco-friendly alternatives to cadmium | Also environmentally acceptable |
Wear Resistance | Moderate | Excellent (higher hardness) |
Thermal Resistance | Limited | High (up to 200°C) |
Parameter | Zinc Plating | Zinc-Nickel Plating |
|---|---|---|
Finish Type | Acid Zinc / Alkaline Zinc | Zinc-Nickel Alloy (10–15% Nickel) |
Key Properties | Corrosion resistance, ductility, appearance | High corrosion resistance, thermal durability, hardness |
Application Method | Rack or Barrel | Rack or Barrel |
Ideal Uses | Fasteners, brackets, fittings, housings | Automotive, aerospace, marine, high-wear industrial parts |
Post-treatment | Chromate passivation | Chromate passivation |
Temperature Resistance | Moderate | Up to 200°C |
Salt Spray Resistance | Moderate (with chromate) | >100 hours to red rust |
Ecoplating provides both standard and high-performance zinc plating services tailored to your application needs. Whether you’re protecting high-volume hardware or advanced automotive components, our processes ensure long-lasting durability, regulatory compliance, and consistent quality — every time.
If you can’t find what you need or have specific requirements, just reach out.
Many options can be customized, and we’re happy to help you find the best fit.